Busbars
Precision Power Distribution, Vertically Integrated Global Manufacturing
High performance rigid and flexible custom busbar assemblies engineered for efficiency, reliability and modular design.
Volex designs and manufactures customized busbar assemblies, both rigid and flexible, for power distribution in automotive, industrial, renewable energy and EV charging systems. Engineered for low electrical resistance and optimized current carrying capacity, Volex busbars deliver precise performance and compact integration.
Through vertically integrated manufacturing, Volex controls the full production flow, from copper or aluminum material sourcing to cutting, bending, plating, welding and functional testing. With a diversified global manufacturing footprint, Volex supports customer localization strategies and help mitigate tariff-related risks, ensuring consistent quality, cost effectiveness and rapid delivery worldwide.
Busbars
Capabilities include
Rigid flat busbars made from high conductivity copper or aluminium
Flexible laminated and braided busbar assemblies for tight installation spaces
Surface treatments: tin, silver or nickel plating for enhanced corrosion resistance
Custom cross-section and length configurations matched to application current needs
Integrated busbar systems with connectors, contact terminals and mounting features
High precision bending and forming, including CNC profiling
Electrical and thermal testing for conductivity, heat acceptance and durability
Engineering support for power system design and thermal management integration
Busbars
Key Benefits
Efficient power transmission with minimal resistance losses
Diversified global footprint supports localization and mitigates tariff-related risks
Modular designs that simplify system assembly and maintenance
Vertically integrated materials, fabrication and testing for predictable quality and lead times
Scalable production from low volume prototypes to large scale assemblies
Compliance-ready for automotive, energy, data centre and industrial standards
Contact Volex today to explore globally integrated manufacturing solutions tailored to your needs.