Electric Vehicles (EV)
EV Manufacturing & Charging Solutions — Global, Vertically Integrated, Future-Ready
Vertically integrated manufacturing of EV power systems, charging assemblies and high-voltage components built for scale and reliability.
As governments and consumers accelerate the global transition to electric mobility, the demand for reliable, safe and scalable EV components, assemblies and charging infrastructure continues to grow.
Volex has developed deep engineering expertise and a vertically integrated manufacturing model to support EV OEMs, Tier 1 suppliers and charging infrastructure partners worldwide. These capabilities span high-voltage harnesses, power cables, charging assemblies, inlets, interconnect systems and full sub-assemblies that perform reliably under high current, elevated temperature and harsh environmental conditions.
Through advanced design and manufacturing, Volex ensures compliance with all major global automotive and EV standards (IEC 62196, UL 2252, SAE J1772, GB/T 20234), providing customers with certified, ready-to-integrate solutions for both vehicle and infrastructure applications. This integration is strengthened by in-house wire and cable extrusion, plastic injection moulding, overmoulding and custom screw machine terminal manufacturing - capabilities that allow Volex to control quality, performance and consistency across every component in the EV power chain.
As a strategic global partner, Volex’ diversified manufacturing footprint supports localisation strategies, helping OEMs reduce logistics costs, shorten lead times and mitigate tariff-related risks. This network of manufacturing sites across Asia, India, Türkiye, Europe and the Americas enables seamless scaling from prototype to mass production, delivering supply chain resilience and cost efficiency to power the future of e-mobility.
Electric Vehicles Applications
EV power and battery cable systems
AC and DC charging infrastructure, public and private
Energy storage systems and off-route vehicle electrification
On-vehicle charging plugs, inlets and couplers (supported by in-house plastic injection moulding and custom screw machine terminals)
High-voltage harnesses and cable assemblies (built using in-house wire and cable manufacturing and overmoulding capability)
EV user interface systems and embedded charging modules
Key Electric Vehicles Benefits
Single-source manufacturing partner from concept through system integration
Vertical integration ensures materials, cables, harnesses and assemblies are managed end-to-end (including in-house wire and cable, moulding and terminal production)
Global manufacturing footprint supports localisation, tariff-risk mitigation and scalable supply
Compliance with automotive standards (IATF, ISO, UL, etc.) and high-voltage safety protocols
Capability to scale from low-volume specialised builds to mass production of charging and EV systems
Electric Vehicles Projects Engagement
Project Definition & Feasibility Review
Define charging interface standards, voltage class and regional compliance (IEC 62196, UL 2252, GB/T).
Design Collaboration & Prototype Development
Engineer and prototype EV charging cables, inlets and high-voltage harnesses for validation.
Pilot Production & Qualification
Conduct durability, electrical and thermal testing for certification and field reliability.
Full Production Roll-Out
Vertically integrated cable, connector and assembly manufacturing for AC, DC and NACS solutions.
Lifecycle Management & Continuous Optimisation
Ongoing support for new EV standards, sustainability reporting and aftermarket supply.
Electric Vehicles Products & Services
Designed for residential and public use with Type 1, Type 2 and NACS compatibility.
Fast charging assemblies meeting standards like CCS1, CCS2, NACS and GB/T.
Standard compliant grid plug solutions for various regions.
Wiring and harness assemblies for EV powertrains, battery systems and off-highway EV platforms.
Robust, safety-certified socket assemblies for AC and DC charging stations, engineered for high durability, insulation integrity and reliable long-term field performance.
Compact, region-specific adapter solutions enabling interoperability between NACS, CCS1/CCS2, Type 1, Type 2 and GB/T interfaces for seamless global charging compatibility.
High-current, thermally managed inlets for vehicle side integration, compliant with IEC 62196, UL 2252 and GB/T 20234 standards for secure connection and efficient power transfer.
Embedded boards, displays and connectivity assemblies for charging units.
Box builds, electromechanical systems, custom harness & cable assemblies tailored for EV applications.
Contact Volex today to explore globally integrated manufacturing solutions tailored to the EV sector.