High Complexity Wiring Harnesses
Precision-Engineered Vertically Integrated Global Manufacturing
Advanced wiring harness assemblies engineered for high-density, mission-critical applications in aerospace, defense and automation
Volex specializes in high complexity wiring harnesses and advanced wire harness assemblies for industries where performance, reliability and precision are critical. From aerospace and defense to industrial automation and robotics, our harness solutions integrate multi-core, high-density configurations with advanced connectivity technologies.
Through vertically integrated manufacturing, we manage design, materials, assembly and testing to ensure each harness meets the strictest industry standards. With a diversified global manufacturing footprint, Volex supports customer localization strategies and helps mitigate tariff-related risks—providing OEMs with reliable, cost-efficient and scalable supply chains.
High Complexity Wiring Harnesses
Capabilities include
Multi-core, high-density harness assemblies
Integration of coaxial, RF and fiber optic cables
Ruggedized and EMI-shielded designs
Precision assembly with poka-yoke fixtures and 3D-printed tooling
Automated crimping, cutting and continuity testing
Engineering support for complex routing and partitioning
Prototyping and scalable volume production
High Complexity Wiring Harnesses
Key Benefits
Wiring harnesses designed for high-density and mission-critical applications
Diversified global footprint supports localization and mitigates tariff-related risks
Advanced shielding and EMI protection for sensitive systems
Engineering expertise for complex harness design and optimization
Scalable production for aerospace, defense and industrial markets
High Complexity Wiring Harnesses
Target Markets Served
Contact Volex today to explore globally integrated manufacturing solutions tailored to your needs.